2011-2016 Ford PowerStroke 6.7L Metal Cold Side Intercooler Pipe Upgrade Kit

2011-2016 Ford 6.7L PowerStroke Cold Side Intercooler Pipe Upgrade Kit (OEM Replacement)

Eliminate Weak Points – Upgrade to Aluminum Reliability

The factory plastic intercooler pipe on the 2011-2016 Ford 6.7L Power Stroke is a known failure point, often cracking or bursting under high boost and heat conditions. The H&S Motorsports Intercooler Pipe Upgrade Kit replaces this weak plastic component with a high-quality bead-rolled aluminum steel pipe, providing enhanced durability, reliability, and performance.

If you want peace of mind knowing your intercooler system won’t fail when you need it most, this direct OEM replacement is the solution.

Applications

✔ Fits all 2011-2016 Ford 6.7L PowerStroke models
✔ Direct OEM Replacement – No aftermarket tuning required

Key Features & Benefits

✅ Stronger, More Durable Construction

• Replaces the weak plastic OEM pipe, which is prone to cracking under heat and boost pressure.
• Bead-rolled aluminum tubing ensures maximum strength and durability, eliminating failure points.
• Includes a precision CNC-machined throttle body adapter for a secure, leak-free fit.

🔥 Improved Performance & Reliability

• Resists heat and pressure far better than the OEM plastic pipe, preventing catastrophic failure.
• Maintains consistent boost pressure, helping your turbocharger operate efficiently.
• No need for aftermarket tuning – designed to work with stock and modified trucks.

🛠 Complete Installation Kit for Easy Setup

• Includes all brackets, clamps, and hardware needed for a quick and painless installation.
• Custom throttle body adapter snaps into the OEM location, eliminating the need for modifications.

✅ 50-State Emissions Legal

✔ C.A.R.B. EO #D-880 Certified – View Certification »

🔒 Limited Lifetime Warranty

✔ Backed by H&S Motorsports’ Limited Lifetime Warranty – Learn More »

Why Replace the Factory Plastic Intercooler Pipe?

💥 The OEM plastic pipe is a weak point in the system – prone to cracking, splitting, and blowing apart under normal driving conditions, even on stock trucks.

📌 Real-World Example: A Failed Factory Intercooler Pipe
We’ve seen completely stock 6.7L Power Strokes suffer from intercooler pipe failure, stranding drivers on the side of the road.

🚨 This can happen when heat and pressure exceed the plastic pipe’s capabilities, causing sudden failure.

🔴 Avoid costly failures – upgrade before it’s too late!

What’s Included in the Kit?

✅ HSM Throttle Body Adapter Assembly – Precision CNC-machined for a perfect OEM fit
✅ High-Quality Bead-Rolled Aluminum Tubing – Stronger and more reliable than stock
✅ 90-Degree Silicone Boot – Provides a secure, leak-free connection
✅ Complete Installation Hardware Pack – All clamps and fasteners included for easy installation

Easy Installation – Direct OEM Replacement

This kit is designed to replace your factory intercooler pipe seamlessly, with no modifications needed. The throttle body adapter ensures a perfect snap-in fit, making installation quick and straightforward.

🔧 Professional installation is recommended, but DIY enthusiasts with basic tools can complete the install in about 1-2 hours.

🔧 Installation Instructions »